From PLC data to operational diagnosis — in real time, with language your maintenance team actually understands.
By Jefferson — independent MES consultant with 7 years of field experience in Siemens, Rockwell, Aveva and Sepasoft projects.
Real-time tag acquisition via ClientSubscription. PLC source timestamps for precise downtime calculation.
Enrichment with production order context, operator and parts/hour target via ISA-95 Level 3 integration.
Per-shift Availability, Performance and Quality calculation. Event-precision downtime accumulation.
Reasoning loop with Claude for root cause diagnosis. Delivery via Adaptive Card on Microsoft Teams.
System hierarchy, object models and Level 2–3 integration per the ISA-95 standard.
Data acquisition via ClientSubscription, certificate-based security and vendor-specific NodeIds.
Availability, Performance and Quality calculation. MTBF, MTTR and micro-stoppage analysis.
ReAct pattern applied to industrial diagnosis. Integration with Claude API and local models via Ollama.
Consuming and publishing to MES platform REST APIs. Authentication, pagination and error handling.
Adaptive Cards for maintenance alerts with interactive actions. Webhooks and Bot Framework.
Independent consultant specializing in MES system integration with over 7 years of experience in industrial projects. Expertise in ISA-95 architecture, integration of Siemens and Rockwell controllers via OPC-UA, and implementation of MES platforms including Aveva and Sepasoft.
Smart Manufacturing Lab comes from real industrial projects — not a lab. Here you'll find what actually works in production: PLC integration, MES APIs, and AI agents that deliver diagnosis directly to your maintenance team.
Technical support for engineering and industrial IT teams in the evaluation, specification and implementation of MES solutions with AI agent integration — from OPC-UA data acquisition through to operational diagnostic delivery via Microsoft Teams.